2016 Ford Explorer Problems Like Exhaust Odor and Leaking Water Pump Issues are Amplified by Lack of Recalls

Gilbert Smith
Jan 7, 2022

The 2016 Ford Explorer’s 1,200+ registered complaints are concerning, but not as much as what appears to be a lack of manufacturer support over reports of some serious problems. Ford fans may be better off buying a newer model year still under warranty.

2016 Ford Explorer - Photo by Ford

Key Points

  • The 2016 Ford Explorer‘s most common issue has to do with a sudden loss of power steering, with 323 steering-related reports on file with the National Highway Traffic Safety Administration (NHTSA).
  • 2016 Explorers are among the model years currently under investigation for exhaust odor potentially owing to a cracked manifold. These odors have caused drivers to lose consciousness while at the wheel.
  • A leaking water pump is one of the leading engine complaints, with no investigation or recall underway as of yet. The fix costs roughly $1,500
  • Ultimately, the 2016 Explorer is a tough SUV to recommend as it’s not only had a fair number of problems, but Ford hasn’t yet issued recalls on some of the more widespread concerns.

2016 Ford Explorer - Photo by Ford

2016 Ford Explorer Owners Report Sudden Failure of Power Steering, a Costly Repair to Look for Before Buying

Making up 323 complaints out of 1,214 total, steering issues are the leading cause of concern for 2016 Ford Explorer drivers. Reading through the complaints you’ll find the same story over and over again: the owner is driving on the highway when suddenly the wheel becomes very stiff. They’re forced to push the wheel with all their might to get the car off the road, and then they wind up with a repair bill for two, three thousand bucks to replace the entire steering assembly.

There is no investigation underway, and there have been no recalls issued for the problem. With the car now out of warranty under Ford’s CPO program, this means that the repairs are coming out of the driver’s pocket.

On the upside, it’s easy to tell if the steering is about to go when you do a test drive. Just keep an ear out for any clunking sounds coming from the steering column. If you hear anything funny, pull over, hand the keys back to the seller, and wish them luck.

2016 Ford Explorer - Photo by Ford

2016 Explorer Currently Under Investigation for Exhaust Odors that Can Potentially Cause Drivers to Lose Consciousness

The most concerning issue facing the 2016 Ford Explorer right now has to do with an exhaust odor being reported in a number of vehicles. This problem is currently in the investigation stage, with the NHTSA having begun looking into reports on the matter in July of 2017.

An exhaust smell typically points to a carbon monoxide leak. Exposure to CO can have the driver falling unconscious in traffic, something which has been seen in these reports. In total, the NHTSA’s Office of Defect Investigation has counted three crashes and 41 injuries, with 11 reports specifically relating to police cruisers. This is out of 791 reports total that make up the preliminary investigation.

Overall, the ODI has identified somewhere around 2,400 reports total, including legal claims, owner complaints, and warranty claims, across multiple Explorer model years. The investigation has turned up evidence that a cracked exhaust manifold may be the culprit, at least in the police interceptor units. Investigators are still working to determine the frequency, root cause, and severity, so the case isn’t nearly closed just yet. Ford has issued a number of technical service bulletins on the matter, but no recall.

The exhaust odor problem alone may be reason enough for some drivers to skip the 2016 Ford Explorer. On the bright side, if you take a used Ford Explorer for a test drive and you don’t smell anything funny, you’re probably in the clear. 2,400 complaints is a lot, but those 2,400 complaints cover every model year from 2011 to 2017, so we’re talking about 2,400 out of a few million units. In other words, this problem may sound quite severe, and there may not be a recall available as yet, but your chances of being affected are relatively slim.

2016 Ford Explorer - Photo by Ford

Several 2016 Ford Explorer Owners Report Leaking Water Pumps, a Roughly $1,500 Repair

Nearly 250 of the 2016 Explorer’s NHTSA complaints are categorized under engine. The most common recurring issue here is a sulfuric or rotten egg smell, which of course refers to the above-listed exhaust odor problem. But following this, we see a pattern of leaky water pumps.

In Ohio, a driver reports that just one week after buying the car, they were told by the dealer that the water pump was leaking. An Explorer owner in Connecticut reports that the water pump leaked fluid without warning. In Missouri, a driver simply reports “my water pump has gone out,” and so on.

Ford has issued a recall for potential overheating in the engine block heater, covering 1,543 units, including a number of Lincoln MKCs along with a handful of 2016 Explorers. But this issue is not directly related to the leaking water pump.

As with the steering issue: no investigation, no recall, and with the SUV out of warranty, you’ll be footing the bill yourself should something happen. Based on reports from various drivers, the damage should be to the tune of around $1,500.

Explorer Fans may Benefit from Choosing Something Newer Than the 2016 Model

The Ford Explorer has a built-in fanbase, just like the Civic, the Wrangler, and the Challenger. If you really, really like the Explorer, then it’s probably not a list of “maybes” alongside similar SUVs, it’s the car you’re saving up for.

We would recommend something like a CR-V as a more dependable alternative, but if you’ve got your heart set on an Explorer, it’s hardly a lemon, and you could do a lot worse.

That said, the lack of manufacturer support is concerning, so if you’re a diehard Ford SUV fan, you might be better off buying either a slightly newer model, like a 2018, so that you can enjoy the peace of mind that comes with a Ford-backed CPO warranty. Or, if you’re handy with a wrench set, go a little older, find a dirt-cheap 2011, and keep it as your project car. The 2016 is in that awkward age where it’s not getting any real manufacturer support, but it’s still priced as if it were.

Photos: Ford

Frequently Asked Questions

By Josh Barrett | Jan 7, 2022

Is the 2016 Ford Explorer Reliable?

Overall, the 2016 Ford Explorer is less reliable than we wish. To date 11 safety recalls have been issued for the 2016 Explorer, and over 1,200 complaints have been registered, spanning 241 pages. Engine problems make up a large portion of the complaints, neck-and-neck with steering issues with around 315 mentions each.

What Year Explorer Should I Avoid?

Though much depends on miles and condition, try to avoid 2011 to 2017 Explorers as they carry a high number of recalls and registered NHTSA complaints. We think the 2013 Explorer is the worst year of all, with its problematic steering, suspension, and exhaust systems, all of which are likely no longer covered under warranty.

Owner Reviews

accountCircle Shannon on December 5, 2023
Going an the 2nd water pump after 2.5 yrs
I purchased a pre-owned certified 2016 Explorer with 45k miles in 2017. Love my Explorer, until now. Had to replace the water pump in April 2020 due to it leaking & car overheating. Last week noticed an excess amount of liquid leaking underneath. Took it back to the same mechanic to check &/or repair. Talked today, have to replace the water pump again. Another $1500 repair. So frustrating. It’s not like it’s driven like a race car or towing anything, the pumps just go out. No one can seem to explain why. Never again will I own a Ford.
accountCircle mj on October 30, 2023
2016 explorer sport water pump
Terrible engine design for water pump repair. Just got quoted $3800 for the repair, water pump itself only about $800. Will take a week, they need to take aobut the whole engine, then put it back together. What could possibly go wrong?! Based on findings on this site and others, it should be a Ford recall also, and I shouldn't be on the hook for this. Dealer agreed it's an issue but "there's nothing they can do". 114,000 miles, I guess I should be happy I made it this far. So much for Christmas gifts for the family this year!
accountCircle Chris P on January 4, 2022
Such an eyesore. Garbage!
The interior is so cheap and terrible. After literally one year of driving the brand new car, the whole window pane started peeling off. The leather seats are all tearing and the center console is ripped and awfully cheap. I am very disappointed with the quality of the interior and how easily it is destroyed. Not only is unattractive but it makes me resent my car payment. A new car should now completely disintegrated after a year of driving it. Not to mention, it was a 50,000 car... A piece of garbage.
accountCircle A.W. on December 17, 2021
BAD Water pump and Transmission
Would not recommend. I got my 2016 used with 40k miles on it and shortly after, I discovered so many rust spots all over the vehicle and alot inside the rear door wells. The hood corroded and I had to get it replaced. The water pump went bad and ford quoted $2200 to fix it. Then two months later the transmission went bad. That was around a $4000 fix with a USED transmission. I will never get a Ford again.
accountCircle Kent on February 18, 2023
Water pump
I was loyal to Ford before my completely babied 2016 Ford Explorer with only 40,000 miles did the inevitable and started leaking coolant into the engine due to a known and faulty engine design. Placing the water pump inside the engine necessitating over 3000$ to replace was a great design plan Ford!! If only you had known about this flaw a decade ago! Oh wait, you did?!?
accountCircle Dennis Pletz on September 14, 2021
Vehicle hesitates at times on acceleration.
I purchased a 2016 Explorer certified pre-owned. So far it' been in the shop for a new windshield, the leather coming off the steering wheel, the hood was replaced (blistered paint), the driver's side door lock x 2, the vehicle fails to accelerate when attempting to pass X2 (no code). Cd stuck in the player. Looking for a solution for the failure to accelerate.
accountCircle Amber R on September 11, 2021
Cosmetic issues outside
My ford explorer has cosmetic flaws both inside and out. The plastic frames around the windshield have both broken off, as well as the plastic pieces along the windows of the front doors. This is a very common issue with these vehicles and it is upsetting that ford has not made a recall for it. Over $1000 to fix something that was flawed to begin with.
accountCircle Jennifer B on December 9, 2021
My Ford Explorer Is Junk!
Ford just kept it for almost three months because they couldn't determine what was wrong with it and now my 3 y' old car has a new engine. I have had to put it in the shop for 4 different things since I purchased it in Fed of 2016. First three months it had to have the throttle body replaced and sensors replaced in the bumper
accountCircle Samantha W on December 14, 2021
Unreliable, service department can't figure out the problems
We bought our 2016 Ford Explorer in 2016. 6 months later, it had to go back to Ford several times, because the backup camera would turn on when driving. The radio would turn off and all hands free devices wouldn't work. The air/ heat also turns off during that time. They could never figure out what was wrong with it.
accountCircle John Hands on November 3, 2021
Two major problems with this SUV
I bought a front wheel drive Explorer Limited in 2016. Big mistake. It slides all over the road in rain and is absolutely terrible in snow. Also, we hit 90,000 miles and began having transmission problems which culminated in a $4,200 Transmission rebuild. I’ve learned transmission issues with Explorers are common.
accountCircle Melanie R on July 27, 2021
The Ford Explorer isn't all you think it is.
Not enough room even though it seats 7. Unless you get very familiar with all of the options on the touch screen it's hard to use other than the radio. The warranty that was offered with it had hidden exemptions that were not talked about or shown to me and things like a door hanging were not included.
accountCircle Vinny C on January 9, 2022
2016 with 80K
I have had nothing but trouble since day one with this SUV, sensors that do not work properly, Air conditioning repair ($2000), tires worn out very quickly, front wheel bearings worn out, now the rear end is making a loud noise, rusting front hood, dead battery, had to reboot system several times.
accountCircle Angela R on July 1, 2021
It is a large vehicle w/ 3rd road seating
Purchased on a lease.. 3 years - w/in 1 year we had to replace tires. Basically sold high end vehicle w/ cheap tires. Sunroof currently will not open. And battery cable just disintegrate last week. Not great on gas. We owned one prior loved it. However this 2016 model has not been great at all.
accountCircle Candace H on June 10, 2021
Great vehicle when functioning properly.
We have had several issues with our Ford Explorer. With only 80 miles it broke down for no reason in the middle of a road. Happened one other time after about 5 months later. The power steering recently had an issue. There was also a recall problem that needed to be fixed.
accountCircle Ellen L on December 24, 2021
Good thing I bought the warranty.
Moon window shattered, needed new transmission within one year. Currently needs new bearing hub in rear. I purchased 7 year extended warranty so everything is covered for $100.00 deductible. Good thing because it has needed some work.
accountCircle Tracy G on December 9, 2021
Overall an ok vehicle but not worth what we paid.
Responsiveness of the automatic transmission has slowed over time. Gas mileage is poor. Quality of interior materials is disappointing for the price - trims are peeling and the seat upholstery is splitting in places.
accountCircle Teresa P on July 7, 2021
Problems with how my Explorer rides
The only negative about my car is it takes every bump. Not a smooth riding car! Had shocks replaced thinking it would be better and it was not better. My next step is to replace the tires and see if that will help.
accountCircle Troy K on December 15, 2021
The transmission went out due to a recall.
2nd row too close the power third row seat sticks no storage with 3rd row up. The keyless entry didn’t work properly. The transmission went out at 107000 miles due to recall they failed to issue fast enough.
accountCircle L C on November 24, 2021
Steering wheel problems
Bought a used 2016 ford explorer sport and not even having it a month the steering wheel locked up driving down the road even when in reverse had to shut the car off for it to unlock the steering wheel.
accountCircle Erin F on October 5, 2021
Explorer is decent but has some problems
I have had this vehicle since it was brand new. I've had to bring it in to have the seat belt replaced twice. I also had a problem with the 'Sync' not connecting with the Bluetooth.
accountCircle Amanda B on November 3, 2021
The most important thing is that the quality is poor for the price of the vehicle.
We are already having transmission issues with a 2.5 year old car. Also paint was bubbling on the hood. The quality is not what I would expect for the price of the vehicle.
accountCircle Ray on February 7, 2024
Carbon monoxide smell at 2400 rpm
It seems ford does not want to take the responsibility of the issue regarding carbon emissions leaving through air conditioning l believe this matter has gone to NHWY
accountCircle Tay on June 3, 2022
Water pump to fix
Water pump to fix is Close to $2500-$3000 to fix not adding the Catalytic converter problem so sad they could of done way better 🤦🏽‍♂️
accountCircle lori h on October 16, 2021
Bad gas mileage
Like most cars, starting breaking down after 100k miles, terrible gas mileage, expensive to maintain and repair.
accountCircle Nia H on December 5, 2021
Review of ford explorer 2016 by the owner.
The only problem is sometimes the sensory in the maps does not work and the tires have gone out twice.
accountCircle Hart D on December 22, 2021
Electrical problems with my 2016 Explorer
Gas guzzler. Expensive on mileage. Air bags stuck. Muffler get way too hot. Electrical malfunctions.
accountCircle Connor R on October 10, 2021
Ford does not want to fix any problems while it is under warranty.
Ford didn't diagnose a problem it had until after warranty was up. It has a lot of problems.
accountCircle Kim D on August 10, 2021
Buy the extended warranty.
When I hit 50, 000 miles I started having a lot of pricey mechanical issues with it.
accountCircle Sara M on December 4, 2021
The technology does not work a times.
Burn gas badly, high insurance, high car payment, unreliable technology.
accountCircle Shaun G on September 7, 2021
2016 Ford explorer. Pass
Have had some electrical issues and numerous recalls.
avatar Gilbert Smith
Gilbert Smith is a New Mexico-based automotive journalist who enjoys writing about cars, trucks, and SUVs. He is a longtime contributor to Vehicle History and a member of the site's original content team when it launched.
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