2016 Toyota Highlander Problems: A Solid Pick with Few Serious Complaints and Mostly Minor Recalls

Misha Lanin
Nov 23, 2021

The 2016 Highlander continues the model’s reputation for reliability with less than 100 registered complaints and only three minor recalls with the NHTSA. Some of the most noteworthy issues include shattering sunroofs and rear hatches, and airbags not deploying properly.

2016 Toyota Highlander - Photo by Toyota

Key Points

  • The 2016 Toyota Highlander has a mixed bag of 80 registered complaints with the National Highway Traffic and Safety Administration, while its three recalls aren’t too serious and impact less than 10,000 units each.
  • Several owners claim that their panoramic sunroof and rear hatch have randomly shattered, while others note the windshield forming cracks for no apparent reason.
  • The Highlander’s seats have generated a few complaints, ranging from premature wear on the leather finish to “squeaks” coming from the second row.
  • The most serious complaints about the 2016 Highlander are few in number and include sudden brake failure and the airbags not deploying properly.

Highlander’s Recalls Include a Defective Windshield,  Faulty Brake-related Sensor, and Inaccurate Load Capacity Label

Three recalls have been issued for the 2016 Toyota Highlander, though the number of units affected isn’t too high. The recall relates to a problem with water entering the windshield due to a worn wiring harness, which has impacted 8,202 units that have aftermarket replacement windshields. As explained by the NHTSA, moisture can penetrate these windshields and damage the vehicle’s electronic control module, which can cause the engine to stall.

Another 7,053 Highlanders are included on an inoperative brake fluid level sensor recall. The danger is that low brake fluid levels can go undetected, leading to decreased braking performance. Lastly, 4,253 units came with an incorrect load-carrying capacity label, which may cause drivers to overload the vehicle unknowingly.

2016 Toyota Highlander - Photo by Toyota

Panoramic Sunroof and Rear Hatch on the Highlander May Suddenly Shatter, and the Windshield is Prone to Cracking

Multiple complaints filed with the NHTSA allege that the Highlander’s panoramic sunroof can shatter out of nowhere. Owners detail hearing a gunshot-like noise while driving at highway speeds, followed by the sunroof either fracturing or exploding into shards that fill the cabin. Notably, the complainants say they didn’t collide with any airborne objects (rocks, road debris, ice, etc.) when these incidents occurred.

The Highlander’s rear hatch is also noted to shatter unprovoked, according to some other complaints to the NHTSA. But unlike the panoramic sunroof—which primarily shatters at highway speeds—the rear hatch is alleged to shatter either at very low speeds or when the car is parked.

Continuing this theme, the Highlander’s windshield is reported to crack on its own, though luckily there haven’t been reports of it shattering completely.

One driver complains that a crack formed after the windshield defroster was put on high. Meanwhile, another driver describes four cracks developing in separate parts of the windshield in less than a year, unrelated to any sort of collision.

Highlander’s Seats Allegedly Squeak and Stain Easily, and Seat Belt Mounts May be Poorly Designed

Some owners have complained about the quality of the 2016 Highlander’s leather seats, alleging that they develop stains and other signs of wear too easily. In addition, the middle-row seats are reported to “squeak” at speed, which one driver attributes to the folding mechanism.

Two more owners complain that the front seatbelts are poorly designed, because they’re mounted to the floorboard behind the front seats. This apparently can lead to rear passengers stepping on the floor-mounted seat belts, which pulls and tugs on the front passengers.

2016 Toyota Highlander - Photo by Toyota

Owners Report Isolated Incidents of Brake Failure, Though the Exact Causes Remain a Mystery

A few owners describe how their Highlanders have failed to come to a stop, even with the brake pedal fully depressed. Some of these incidents led to collisions with other vehicles, traffic barriers, and other obstacles, making the allegations especially concerning.

In each case, the Highlander’s braking system would operate as normal immediately afterward, which could suggest air contaminating the brake lines. However, the exact circumstances surrounding these incidents are still unclear.

Two of the complainants say they took their vehicles to a Toyota dealer after their brakes failed, which only deepened the mystery, as no problems were diagnosed. So while braking problems endemic to the 2016 Highlander can’t be ruled out, these incidents can also be due to factors beyond the manufacturer’s control, including improper maintenance and poor-quality aftermarket components.

Small Handful of Complaints Allege that the Highlander’s Airbags Failed to Deploy in a Serious Accident

One driver complains that the airbag in their 2016 Highlander failed to activate—even after a collision that resulted in “significant front-end damage” to the vehicle. A Farmington, Minnesota driver offers a more serious account, in which none of the Highlander’s airbags inflated following a double-rollover wreck.

A third complainant from an unknown location also alleges total airbag failure during a “50 to 60 mph” crash in which the vehicle went “airborne.” Still, these incidents—while undoubtedly terrifying—make up just three of the 80 complaints registered by the NHTSA about the 2016 Highlander, which may not be enough to indicate a widespread issue.

Overall, the 2016 Toyota Highlander has Proven to Be One of the Best Bets in its Segment

While the 2016 Highlander isn’t entirely free of problems, this model is a compelling choice if you’re in the market for a mid-size SUV. A quick look at its competitors should drive this point home. The 2016 Honda Pilot, for instance, has 753 complaints registered with the NHTSA, with 342 related to the “electrical system” alone.

The 2016 Ford Explorer, meanwhile, has a whopping 1,202 complaints, 11 recalls, and one investigation. The 2016 Highlander fares much better, with just 80 complaints total. Still, other 2016 model-year SUVs like the Hyundai Santa Fe and Buick Enclave give the Highlander a run for its money, as each has even fewer recalls and complaints.

Photos: Toyota

Owner Reviews

accountCircle P Shoemaker on August 6, 2022
Too Big, Ghost Seats & Radio
No comparison to my 2004 Highlander! I don't need a third seat, I thought it would come in handy but it is clumsy to get in place and it is not for adults at all! I've complained to the dealer from day one that the driver's seat readjusts itself in height. I haven't heard anyone else complain about this but mine changes All the time! Also, there is a pro lem all of a sudden with the phone connecting to the Bluetooth. New Samsung S22 phone and car are not compatible. I've updated both the phone and the radio, been to two dealers to see if it can be reset. Nobody has any answers! Also too many blind spots! The worst being the side mirrors. Unless I have the seat in a high position, I can't see anything as the mirrors block my vision and it is not comfortable for me at 5'4" when the seat is higher. It's a nice looking SUV as they go today, but there is no comparison with my 2004 Highlander. I'll be looking for something different soon. Also, too much space between the seat and the console, always dropping things between there & can only get them out from the back seat.
accountCircle Jodi H on November 24, 2021
Nice vehicle but has issues
The Highlander runs well & has a sleek design inside and outside. Very roomy for people or cargo. Better technology than Pilot. Here are the negatives: -The 3rd row seat is not for adults- very uncomfortable. -The center console is not big enough for a good size purse- so it's a great concept but poor design. -The biggest negative? Defective tail lights. They accumulate water-not just condensation; actual pooled water on the inside. I called Toyota about this. (it had gone unnoticed at the dealership maintenance appts) They were unwilling to fix as it was 4k miles over the coverage period of 36k miles. They would give me $30 toward each part; nothing toward labor. I purchased this vehicle new; 1 mile on it. I do regular dealer maintenance, hand wash, take great care of it. The response received and lack of action by Toyota is the reason why I will probably go back to a Honda. Very disappointing.
accountCircle Greg H on January 8, 2024
Best Vehicle I've ever owned.
I have a 2016 Highlander Limited with AWD. The vehicle has 190,000 miles on it and has never had any sort of issues. It gets about 22 mpg overall. It still drives and rides very well. It has a couple minor squeeks (from the back seats) but....after 190K...no big deal. If I was looking for a new vehicle, Highlander would be high on my list. My only concern about the new Highlander is the fact that you can only get a 4 cylinder engine.
accountCircle Lauren B on October 30, 2021
A comfortable car for 5 people.
Recently my car had a huge issue with leaking. The floor of the car was draining and caused the car to have puddles of water and a horrible stench. I would say the car can comfortably fit 5 people even though, technically, it can fit 7 people. When the back seats are up, the trunk space is very limited as well as the feet space. The center seat can also be tight and can only fit a narrow person comfortably.
accountCircle Leslie S on September 5, 2021
Overall a dependable car and good on gas.
No mechanical problems as of yet. Performance wise the engine is to small for the size of the vehicle. I wish they would of put a bigger size engine in it as when you speed up it takes some time to go. I also wish it came with a sunroof.
accountCircle Laura G on August 22, 2021
3rd row seats and cargo room
It is difficult to get access to the back seat especially when you have multiple car seats in the middle. We were wanting something with eight seats which it has, the cargo room in the back is limited when you are using the third row.
accountCircle Astrid M on September 20, 2021
It gets good gas mileage
It sits too low, there are many blind spots for a short driver, the navigation system was NOT updated when I bought it, can't use the navigation or other radio related systems while driving, not even the passenger.
accountCircle Ramon M on November 1, 2021
The vehicle is very smooth to use
There has not been too many issues before outside of the key. On occasion the electronic key has trouble functioning properly now and again, likely due to some battery issues of some sort or another.
accountCircle Emily F on November 26, 2021
Highlander mom of 3 review.
Great safety features and ratings for a mid-size SUV. Only complaint is how tight the 3rd row is. Very uncomfortable to sit in for a long period. Also lose a lot of trunk space when 3rd row is up.
accountCircle Hildary J on August 9, 2021
Still driving my highlander- reliable.
Good mileage, wears well, the ac vents for back seats are only on the side. So those sitting in back middle cannot feel the cooled air. Got rock chips in the windshield in first week I owned it.
accountCircle pam s on July 23, 2021
It's ugly. It is a clone of all the other suvs by different companies. Not unique as my previous 2006 was.
It is ugly. I liked my previous Highlander's design much better. The current one is a copy of all the other suvs like it. Less window visibility. Ugly protruding lights. Just ugly
accountCircle Judi B on August 25, 2021
Great car for older people because of its maneuverability and easy to get into.
Didn't come with power seats, seems a bit cheap. A lot of pieces fall off and can never find where they go. Navigation doesn't work well. Takes the long way always.
accountCircle Francis M on October 17, 2021
Easy handling, seat adjust to fit your body.
We have had trouble with the running boards, and air conditioning. The ac unit seems to have a long delay starting yet they claim it is normal nothing wrong with.
accountCircle Ashley S on November 19, 2021
If you have more than two kids don't get it.
The gas Mileage is terrible. The way it is shaped leaves a lot of blind spots I wish it did not have beach seats. When third row is up no truncated space
accountCircle Meronig r on November 26, 2021
Good on fuel but if you like larger SUVs this isn't for you.
I don't like the no automatic seats for the passenger side. I don't like that I don't have the seat that heats the seats. Wish the back had more room
accountCircle Angela M on July 5, 2021
Nothing. May not lease another Toyota.
Was better in beginning of lease. Parts are not well built. Service office not nice anymore. Shouldn't need new tires so soon. And breaks.
accountCircle Kim J on August 24, 2021
It is reliable, and roomy.
It is has good mileage and stuff - seats are nice and it is pretty roomy. I don't like the air conditioning unit fans tho they go 2 ways.
accountCircle Serena L on October 14, 2021
It's a good car, but there's better options.
Its big and has a lot of features, but I didn't choose it myself so it has a tacky color. The wiper also aren't automatic.
accountCircle Johnny R on August 29, 2021
My Old Reliable Highlander
It runs very smoothly but it really feels like the suspension is going out when you go over speed bumps.
accountCircle Jason C on November 17, 2021
It is an amazing family car, but it doesn't fit my needs as a single male
It is just too big for my personal needs, other than that it is a superb car
accountCircle Vicki V on August 19, 2021
Gas guzzler high insurance cost
Too big for my needs gas guzzler insurance too high but comfortable
accountCircle Chris G on November 18, 2021
Fuel efficiency is bad.
Gets terrible mileage; interior is cheap; brakes are not good.
avatar Misha Lanin
Misha Lanin is an automotive journalist with roots in New York City and St. Petersburg, Russia. His infatuation with questionable vintage vehicles began at the age of 16, when he and his father purchased three two-stroke mopeds from the 1970s (which they attempted to restore on a Brooklyn sidewalk with mixed results). Between semesters at Skidmore College, Misha spent his summers in Russia, where he endeavored to own Soviet classics like the ZAZ 968, Moskvich 408, Lada 21011. These experiences inspired him to cover car culture for Jalopnik, resulting in stories about New York City, Finland, and Russia. Misha has expanded his portfolio and now shares his automotive knowledge with Vehicle History.
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