2016 Toyota RAV4 Problems are Comprised of Battery Fires, Damaged ABS System, and Broken Headlight Seals

Gilbert Smith
May 2, 2022

With modest maintenance costs, few major issues, and a Top Safety Pick+ award from the Insurance Institute for Highway Safety, the 2016 Toyota RAV4 is one of the most reliable used SUVs on the road today.

2016 Toyota RAV4 - photo by Toyota

Key Points

  • The 2016 Toyota RAV4 currently has two recalls, nearly 200 complaints, and one investigation on file with the National Highway Traffic Safety Administration.
  • Battery fires are the most concerning problem for 2016 RAV4 drivers, with soybean-based wire coating attracting rodents who may chew through the wires.
  • A damaged o-ring may lead to braking and traction control issues, leading to a recall in 2016.
  • Condensation and rainwater collecting in the casing may be a sign of a cracked headlight seal.
  • Annual maintenance costs for the vehicle come in at around $429, which, combined with a solid 26/30 (city/highway) mpg fuel economy, makes the 2016 RAV4 a fine choice for budget-conscious drivers.

2016 Toyota RAV4’s 12V Battery Fires May Be a Result of Rodents Chewing Through Soybean-based Wire Coating

While the 2016 Toyota RAV4 is, for the most part, a safe, hassle-free used SUV that should still have tens of thousands of miles ahead of it, the vehicle’s most concerning problem, potential battery fires, is especially concerning. The issue has led to an investigation and handful of complaints.

For the most part, the 2016 Toyota RAV4 is a safe, hassle-free used SUV. This vehicle should still have tens of thousands of miles ahead of it, but the RAV4’s potential for battery fires is a concerning problem.

Most recently, a driver reported to the NHTSA in early-2022 that his car caught fire after some rodents had chewed through the soybean-based wire coating. Before that, a driver reported that her vehicle simply caught fire without explanation and the fire department had to be called out.

An investigation into the fires was launched in Feb. 2021 and is still open. At present, the NHTSA’s Office of Defects Investigation is hoping to ascertain root causes and “contributing factors.” So, don’t expect a recall anytime soon.

Thankfully, the incidence rate is low. There are fewer than a dozen complaints of engine fires. Several drivers have reported chewed wires, so it’s not unreasonable to suppose that the soybean wiring may be the culprit. But there won’t be anything definitive until the investigation concludes.

2016 Toyota RAV4 - photo by Toyota

Damaged O-ring Results in Recall for Braking and Traction Control Issues

A recall was issued in 2016 over a potentially damaged o-ring. If the o-ring is damaged, then the ABS system is going to have trouble controlling brake fluid pressure. This throws off traction control and stability control. The problem is linked to a troublesome brake actuator.

The number of affected VINs is, thankfully, pretty low, covering just under 17,000 units, including a number of RAV4s as well as some Lexus models. Chances are you’re not included in the recall, but check anyway just to be sure.

While the recall was issued in 2016, drivers have reported as recently as Nov. 2021 that the ABS system is failing to function properly. Most recently, a driver reports that the ABS failed to disengage while coming to a stop sign, forcing them into an intersection and having to apply the emergency brake.

In this latest instance, the driver reports that they were informed that there was no known problem that would explain the error. Thankfully, incidence rate is low, with just 42 service brakes complaints total.

Broken Headlight Seals on Some 2016 Toyota RAV4s Have Rainwater Collecting in Casing, Potentially Leading to Shorts

The 2016 RAV4 currently has 22 exterior lighting complaints on file with the NHTSA, with many lamenting a broken seal on the headlights and rear lights. Drivers report that their light casings are filled with condensation or even rainwater.

There has been no recall for this issue yet, but allowing moisture to collect inside your headlight casing might lead to a short and leave you stranded if you need to get home at night.

This is the sort of problem that you expect to find in a vehicle of this age. The 2016 RAV4 is hardly past its prime, but you’re going to see a few broken switches, cracked seats, and loose seals in a car nearing its first decade on the road.

2016 Toyota RAV4 - photo by Toyota

Despite Some Recalls and Rare Battery Fires, the 2016 Toyota RAV4 Remains One of the Better Used SUVs Available Today

If you’re thinking of buying a used 2016 Toyota RAV4, go for it. Look for one with low miles, and find one in great condition, but rest assured that this is one of the more reliable used SUVs on the road today. There are only two recalls on file, and one of them is for a misprinted label.

Maintenance costs are estimated at around $429 a year, putting it roughly on par with similar vehicles in its class, and combined with the 23/30 (city/highway) mpg fuel economy, which is still decent even by today’s standards, this is one of the most economically viable used SUVs on the market right now.

The vehicle has a few issues you’ll want to be on the lookout for. You may want to inspect your wiring for bite marks now and then. But overall, there’s not much that you need to worry about when driving a 2016 Toyota RAV4.

Photos: Toyota

Frequently Asked Questions

By Stephanie Stephan | May 2, 2022

How Reliable is the 2016 RAV4?

J.D. Power gave the 2014 RAV4 an "average" reliability rating of three and a half out of five. Numerous NHTSA complaints exist for the engine and the 2014 year was recalled for faulty brake actuators.

What Year Did the RAV4 Have Transmission Problems?

The 2001-2003 and 2019 model years of the RAV4 suffer from the most transmission problems. 378 NHTSA complaints exist for the powertrain in the 2002 RAV4. Transmission failure in the 2002 is reported at 97,650 miles on average, while hesitation and "lurching" occur as early as 200 miles in the 2019.

Owner Reviews

accountCircle Vasi Nervig on November 10, 2021
Issues left and right.
No I would not recommend this vehicle. I bought this vehicle used with 30,895 miles and on 9/23/19. I’ve had nearly fatal issues with the front struts and had to change them twice and I’m up to 76,800 miles. Rear struts had to be changed regardless of being changed before sold to me, brakes were a nightmare, I changed the brake pads and rotors in the front 3 times, rear ones twice, changed the brake fluid, front brake hoses, front calipers and the brakes still have issues to this day. Transmission fluid flush was extremely expensive to do at Toyota but I care about my vehicle, this vehicle is costly to maintain, I keep hearing grinding noises from my front driver side wheel, muffler has been rattling since I bought the vehicle, A/C only works good if my passenger vents are closed, while A/C is working I hear a belt noise while accelerating after being stopped, heat makes my muffler rattle, low coolant issues constantly. This vehicle has been maintained like crazy. $7,000 of repairs and that has only made a dent in what needs to be done. My car died at a stop light and turned on a month ago. The check engine light came on, Toyota said their computer came back with no issues and that I was lying. Toyota has extremely expensive vehicles and extremely shady employees. If you live in Iowa, steer clear of Toyota of Des Moines. My Rav4 has been a nightmare and keeps having more and more issues. Will be trading this piece of c**p in for a 2020 CR-V. The 16 Rav has been nothing but horrible. I only loved it when I first bought it. The features are so outdated, the interior looks extremely cheap, the paint sucks, the tailgate gets stuck all the time, headlights keep going out and this vehicle also has mechanical issues. The seats are very uncomfortable and kill my back as a 6 foot tall person. This car has had suspension issues, the ball joints in the front have gone bad and the driver side control arm is bad. I am a safe driver and don’t go over potholes. Steering problems keep occuring and I hear bubbling chirping noises from my steering wheel while this car is still fairly new mileage wise. This car is garbage, Warranty is garbage, Toyota of Des Moines is garbage. Please save yourself the headache and do loads of research before purchasing a vehicle.
accountCircle Richard on June 17, 2021
Toyota is squandering, or exploiting, their legacy of quality
I've owned my RAV4 for 3 years. Luckily, still under warranty. So far I've had to deal with very noisy front brakes and the premature replacement of pads and rotor. Then the front left drive shaft started chattering away, and needed replacement. The paint job isn't especially durable, and scratches very easily; fingernails will literally scratch it.
accountCircle Jill Ewart on November 23, 2021
Disappointed.
For the past year I have asked maintenance to fix a clunking noise coming from left front when I brake. My warranty runs out in 3 months and I have not been able to get Toyota to fix the problem. I've read that it might be the rotors or drive shaft but no one will listen to me. I'm ready to get a different car. No more Toyotas for me.
accountCircle Shelby J on April 15, 2022
Loved it when I bought it but not anymore.
I really loved this one when I first purchased it 2 years ago, but I have had my actuators on both front doors go out and there is an issue with my rear hatch door opening and closing properly. Toyota seems to think the car was hit before I purchased it, so that could be a fault on CarMax.
accountCircle Amanda M on January 29, 2022
The vehicle over all I do not recommend.
I bought my car used with a lot of brake issues even though the brakes were new. The pick up speed is really slow so going from park to fast in an intersection is hard and risky. The emergency brake does not work like it should, when I use the brake my car still rolls back.
accountCircle Ryan Smanter on March 29, 2022
Avoid Unless You Can Use a Snorkle!
Problematic water leaks into interior. Car with 33k miles has mold under carpet. Standing water, soaked pads. 4 years old. Supposedly clogged sunroof drain. If the drain clogs so much, why have they never fixed the design??
accountCircle Charla B on February 9, 2022
Pros and cons of 2016 rav4.
Tire pressure sensor constantly alarms on dash. Had to have some version of power steering mount replace around 50k miles which I felt was too early to have to repair anything other than routine wear/tear items.
accountCircle Colleen B on May 2, 2022
Headlight issues but overall decent vehicle.
I have had minor mechanical issues but I have a long daily commute. My headlights have given me the most issues. They continue to fuse out and I have had to replace them twice in 4 years.
accountCircle Lindsay D on April 19, 2022
Shoddy craftsmanship but ok car
However, it is cheaply manufactured. The weatherstripping is wearing out. The trim on the door has broken off.
accountCircle Cathy H on January 17, 2022
Possible Engine Issues
The car doesn't ride smooth and it only had 6000 miles on it when purchased but has many rattles and squeaks
accountCircle Susie Q on September 9, 2022
Any steering issues?
Anyone had any steering issues on the 2016 rav 4xle
accountCircle Karen on March 22, 2023
Air bag and seatbelt
Does any one is having problems with this sensors?
avatar Gilbert Smith
Gilbert Smith is a New Mexico-based automotive journalist who enjoys writing about cars, trucks, and SUVs. He is a longtime contributor to Vehicle History and a member of the site's original content team when it launched.
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