There have been several iterations of the Ford Fusion Hybrid, each more impressive than the last. However, that didn’t stop Ford from ceasing production of all their sedans, no matter how popular they were. Popularity didn’t make them immune to issues, though.
How many recalls did the Ford Fusion Hybrid have?
There are 20 in total, including:
- Explosion of the passenger frontal airbag inflator
- Cracking and leaking of the fuel tank
- Fracturing of the wheel studs
- Rollaway due to a detached shift cable
In this article, we will cover all of the 20 recalls issued for the Ford Fusion Hybrid in detail. After that, you’ll be able to follow steps to ensure your vehicle is repaired by a qualified professional. That will give you a safer vehicle and a better feeling of security, as well.
Passenger Frontal Airbag Inflator May Explode
NHTSA Recall ID: 19V001000
The airbags are designed to keep a passenger safe during a collision and reduce the risk of bodily harm. But to work correctly, the airbags need an inflator that will cause them to expand when there is a collision detected.
In some Ford Fusion vehicles, the inflator for the passenger airbag may detonate without warning. This can send shrapnel into the passenger’s space and can cause serious injury or death.
Dealers will replace the frontal airbag inflator on the passenger side to correct the problem.
Passenger Frontal Airbag Inflator May Rupture
NHTSA Recall ID: 16V384000
Airbags are designed to protect the occupants of a vehicle, but they need to work correctly to keep everyone safe.
Some Ford Fusions have airbag inflators that can rupture, causing shrapnel to enter the passenger compartment and causing serious injury.
Dealers will replace airbag components to solve the problem.
Fuel Tank May Crack
NHTSA Recall ID: 15V793000
Fuel tank safety is an important part of the operation for any passenger vehicle. Proper fuel level and tank integrity matter.
Under pressure, certain Ford Fusion fuel tanks may crack and dispense fuel onto other components, which could cause a fire hazard.
Dealers will repair or replace the fuel tank to correct this issue.
Loss of Electric Power Steering Assist
NHTSA Recall ID: 15V340000
Power steering is needed to ensure that drivers can operate their vehicles safely and operate them efficiently on public and private roads.
Some Ford Fusion vehicles have power steering assist components that may fail, stopping the driver from safely operating the vehicle, especially at low speeds.
Dealers will replace the defective part to stop the steering loss issues from continuing.
Driver Side Accessory Floor Mat May Trap Pedal
NHTSA Recall ID: 14E028000
The accessory floor mat helps to protect the driver’s side carpet from damage, wear, and tear. While it’s not essential for vehicle operation, an incorrectly placed floor mat can become a hazard.
Some Ford Fusion vehicles have a driver-side floor mat that can trap the accelerator pedal and cause the vehicle to accelerate unintentionally. This can cause the risk of a crash or serious bodily injury.
Dealers will replace the floor mat to reduce the chances of it trapping the pedal and causing a risk.
Wheel Studs May Fracture from Vibration
NHTSA Recall ID: 11V574000
Wheel studs hold the wheels tightly to the vehicle. They’re essential for safe and proper operation, including braking and steering.
On some Ford Fusions, the wheels studs can fracture from too much vibration. That can cause a sudden inability to control the vehicle and increase the risk of a crash.
Dealers will replace the faulty wheel studs to stop the problem from occurring.
Doors May Open While the Vehicle is in Motion
NHTSA Recall ID: 20V331000
Door latches must be secure to keep passengers and the driver safely enclosed in the vehicle. Doors that open unexpectedly can raise the risk of serious bodily harm.
Ford Fusions with door latch issues have been recalled due to the doors suddenly opening when the vehicle is moving. That can cause harm to the occupants and could increase the risk of a crash.
The dealers will replace the faulty door latches for safety.
Steering Gear Motor May Become Detached
NHTSA Recall ID: 19V632000
Steering a vehicle safely is an essential part of driving that vehicle and navigating the twists and turns of roads and larger highways.
The detachment of the steering gear motor is a problem on some Ford Fusion vehicles and can result in a sudden loss of steering on the vehicle. This increases the risk of a crash.
The dealer will repair or replace the steering gear attachment to reduce the risk.
Unintentional Rollaway Due to Detached Shift Cable
NHTSA Recall ID: 19V362000
The shift cable controls what gear the vehicle is in relative to the gear the driver selects. Without the shift cable, the displayed gear may not match the actual vehicle gear.
A detached shift cable can result in a crash due to unintentional rollaway of the vehicle when the driver believed it to be in a specific gear — such as Park.
Dealers will repair or replace the shift cable and attachments to stop this problem from occurring.
Charge Cord May Overheat, Causing a Fire
NHTSA Recall ID: 18V592000
The charging cord on the Ford Fusion is designed to help the hybrid vehicles charge and to make sure the Fusions have the ability for proper power levels.
When the charging cord overheats, there’s the risk of fire which may also lead to an accident and bodily harm.
Dealers will replace the faulty charging cord with a new one that doesn’t have this problem.
Transmission Clutch Slip and Fluid Leak
NHTSA Recall ID:18V169000
The transmission allows the vehicle to be shifted between gears smoothly, to ensure proper operation by the driver.
When the transmission clutch slips and fluid leaks from it, there may not be an ability to shift the vehicle properly. That can result in an accident.
Dealers will repair or replace the transmission clutch and related parts to correct this issue.
Engine Cylinder Head May Leak Oil
NHTSA Recall ID: 17V209000
The engine cylinders allow the engine to operate correctly and produce a spark so they can keep the vehicle running.
When the engine cylinder heads leak oil, it can damage the engine components and stop them from working properly to allow for safe operation of the vehicle. That can result in an accident.
Dealers will repair or replace the cylinder head to stop the leak.
Front Seat Belts May Fail to Restrain Occupants
NHTSA Recall ID: 16V875000
Seat belts are a vital part of the health and safety of any vehicle occupant, as they help to protect that occupant in a crash.
On some Ford Fusion vehicles, the seat belts fail to properly restrain occupants. This could lead to serious risks in a crash and cause bodily harm.
Dealers will repair or replace seat belt components to reduce the risk of seat belt failure.
Loss of Power Steering Assist from Salt Corrosion
NHTSA Recall ID: 15V250000
Power steering is an essential part of operating a vehicle safely. This ensures that the vehicle can be steered, even when moving slowly.
Some Fusion Hybrids have a loss of power steering assist due to corrosion from road salt in winter weather. This can lead to a sudden inability to safely steer the vehicle and can result in a crash.
Dealers will replace the power steering components to address the corrosion issue.
Airbags May Not Deploy as Intended
NHTSA Recall ID: 14V597000
Airbags are essential when it comes to the safety and security of passengers and the driver of a vehicle. They must work correctly as part of the safety system.
Some Fusion Hybrids have airbags that don’t deploy in a crash, which can mean that the occupants of the vehicle aren’t properly protected from harm.
Dealers will replace defective airbag parts, to reduce the risk of injury during a crash.
Seat Assembly Welds May Fail
NHTSA Recall ID: 14V164000
Seat assemblies must remain stationary for safe operation of a vehicle, and must also hold solidly during an accident.
Some Ford Fusions have seat assembly welds that can fail during a crash, resulting in the driver or passengers moving more than is safe for seat belts and airbags to help protect them.
Dealers will repair the seat assembly welds to reduce this problem.
Steering Control May Be Reduced
NHTSA Recall ID: 13V232000
Steering is a vital part of operating a vehicle safely and must be easy to do and work efficiently to help protect the occupants of the vehicle from harm.
When steering control is reduced, the driver will have a lowered level of control over the vehicle. This can result in a crash and cause bodily harm to the vehicle’s occupants.
Dealers will repair or replace defective steering unit parts to solve the problem.
Fuel Delivery Module May Crack and Leak
NHTSA Recall ID: 13V227000
Proper fuel delivery allows for the vehicle to be operated safely and securely on roads, and ensures better driver control.
A cracked and leaking fuel delivery module on some Ford Fusion Hybrid vehicles means that proper fuel levels may not reach the engine. This can increase the risk of a crash.
Dealers will replace the fuel delivery module to reduce the risk.
Overheating May Cause a Fire Due to Fluid Leaks
NHTSA Recall ID: 12V551000
There are a number of fluids inside a vehicle’s engine and other systems, and they all need to work efficiently and effectively for safe operation of the vehicle.
When there are fluid leaks in a vehicle, the fluids coming into contact with hot components can cause an increased risk of a fire and result in bodily harm.
Dealers will repair or replace components to reduce the chances of a leak and mitigate the fire risk.
Low Beam Headlamp May Become Hazy
NHTSA Recall ID: 12V553000
Being able to see clearly is vitally important for the safe operation of a vehicle, which is why headlamps are so important at night.
Hazy headlamps can result in a reduced level of nighttime visibility, increasing the risk of a crash.
Dealers will replace the headlamps with newer ones that do not have the hazing issue.
How to Handle a Ford Fusion Hybrid Recall
If you’re not sure whether there’s a recall on your Ford Fusion Hybrid, the next step is to visit the NHTSA website and see what you find when you input your VIN. You can use the year, make, and model information of your vehicle, as well, to see what kinds of recalls are listed.
