Hyundai Santa Fe Problems Include Faulty Motors, Fracturing Axles, and a Leaky Fuel Pipe that May Catch Fire

Josh Barrett
Mar 8, 2022

The midsize Santa Fe is one of Hyundai’s best-selling models, much thanks to the SUV’s reliable track record. However, late second-generation Santa Fes struggle with engine failure, and models from 2021 already have four recalls.

2014 Hyundai Santa Fe - Photo by Hyundai

Key Points

  • Hyundai Santa Fes from 2012 with the 2.4L engine may stall while in motion. Owners report replacing the four-cylinder motor before 100,000 miles for an average cost of over $5,000.
  • Early third-gen. Santa Fes feature a new 2.0L turbocharged engine also known to seize and fail. Additionally, owners mention the transmission often hesitates when changing gears.
  • Third-generation models have a number of worrying recalls, including one over a fracturing front axle, and another over a hood that may suddenly open while driving.
  • Hyundai debuted the fourth-generation Santa Fe SUV for 2019. Initial problems were few and far between, but the model’s 2021 refresh already has four recalls on the books.
  • Ultimately, most Santa Fe years are reliable, but those from 2010 to 2014 are more likely to have problems. For the best experience, stick with third-gen. units from 2015 to 2018.

2019 Hyundai Santa Fe - Photo by Hyundai

Engine Problems Make Santa Fe SUVs from 2010 to 2012 a Risky Choice, with Many Owners Spending Over $5,000 to Replace the Motor

Korean automaker Hyundai debuted its first SUV in 2001, and 21 years later, the midsize Santa Fe is still one of the brand’s best-sellers.

The National Highway Traffic Safety Administration (NHTSA) shows that models from 2010 to 2012 struggled with engine problems. Santa Fes with either the 2.4L inline-four or the 3.5L V6 reportedly stall at random, with owners sharing some scary experiences.

“I have a 2012 Santa Fe that stalls on the freeway at speeds of 60-80 mph,” shares one registered owner complaint. “This has happened at least every couple of weeks…”

Worse yet, units from 2012 with the 2.4L engine often fail. Santa Fe owners report spending an average of $5,100 to replace the motor, which tends to quit around 86,900 miles.

So far, three investigations have been opened into possible engine fire, with the most recent still being reviewed. Hyundai issued a recall for nearly 130,000 units over worn connecting rod bearings inside the 2.4L engine, which can cause it to fail and catch fire.

2011 Hyundai Santa Fe - Photo by Hyundai

Hyundai Debuts Short Wheelbase Variant Dubbed the Santa Fe Sport, Features New 2.0L Engine with a Few Introductory Issues

The third-generation Santa Fe (2013 to 2018), came in short or long-wheelbase variants, dubbed the Santa Fe Sport and Santa Fe, respectively. SWB models feature either the 2.4L inline-four engine or a new 2.0L turbocharged motor. LWB units get a 3.3L V6.

While mentions of engine failure exist for each motor, the 2.0L is the worst offender.

“I was traveling home from work… [when] my Santa Fe started to make these awful banging clanking noises…” shares one reviewer. “The service department said I had metal in my oil, and I will need a new engine…. the cost, $5,000 to $7,000 dollars.”

Engine failure is worse in Santa Fes from 2013 and 2014 but seems to calm down by 2018, the end of the second generation.

In 2017, transmission problems spiked, with owners claiming hesitation during shifts. One NHTSA complaint mentions, “Pressing the gas pedal results in a two- to three-second delay before the transmission will suddenly downshift… We’ve had nearly a dozen instances…of being nearly rear-ended because the vehicle won’t accelerate…”

Hyundai Santa Fe 2.0L Engine - Photo by Hyundai

Third-generation Santa Fe Recalled Over Fracturing Front Axle, a Hood that May Open Unexpectedly, and Seatbelts that Fail to Chime

As many as 20,300 Santa Fe Sports from 2013, specifically configured as front-wheel drive with the 2.4L engine, have front axles that may fracture.

Hyundai claims the problem is a manufacturing defect and will inspect and replace the front axle shaft if needed. Should the axle fracture while in motion, controlling the vehicle will be tough as it will pull to one side.

Up to 437,400 Santa Fes from 2013 to 2017 have secondary hood latches that may bind and not secure correctly. This can allow the hood to open while driving, obstructing the pilot’s view, and increasing the odds of an accident.

Specific to as many as 34,200 Santa Fe SUVs from 2016 and 2017, damaged wiring in the front seatbelt harnesses can silence the units audible warning. Without an alert, passengers are more likely of driving without seatbelts, increasing the odds of injury.

Interestingly, the 2017 Santa Fe received a whopping six recalls. Besides the recalls mentioned above, just one is particularly concerning, and pertains to the anti-lock braking system. Santa Fe and Santa Fe Sports from 2016 to 2018 may catch fire over an electrical short in the ABS system.

If you come across a unit that hasn’t yet had the ABS system inspected, Hyundai suggests parking outside and away from buildings until you can bring the SUV in for service due to the possible fire risk.

2015 Hyundai Santa Fe - Photo by Hyundai

Hyundai Introduces Redesigned Santa Fe for 2019, but 2021 Facelift Adds Several New Problems

Fourth-gen. Santa Fe SUVs from 2019 and 2020 have few reported problems, but refreshed models from 2021 already have four recalls. Two affect just 12 units combined, whereas the other two are more widespread and concern over 42,000.

Models with the new 2.5L turbo engine struggle with fuel leaking due to a poor pipe connection, increasing the risk of a fire. The NHTSA reports 15,752 Santa Fe and Sonata units are potentially affected by this July 2021 recall.

As many as 26,413 Santa Fe and Sonata units from 2020 and 2021 have been recalled over inadequate windshield bonding. Should the vehicle be involved in an accident, the glass may separate from the vehicle. Owners also report water seeping through the windshield bonding.

Ultimately, the latest Santa Fe needs more time on the roads to determine just how dependable the model is.

Photos: Hyundai

Frequently Asked Questions

By Stephanie Stephan | Mar 8, 2022

What are the Common Problems of the 2017 Hyundai Santa Fe?

The 2017 Hyundai Santa Fe suffers from excessive oil consumption, metal shavings in its oil, and a recall for a faulty ABS module. Some owners report a loss of transmission power while turning, for a total of 293 NHTSA complaints and six recalls.

What are the Common Problems of the 2019 Hyundai Santa Fe?

The 2019 Santa Fe’s side curtain airbags have been recalled. 72 NHTSA complaints exist for the Santa Fe’s “smart” braking and Engine Control Module software, and the Santa Fe’s oil pressure harnesses and temperature sensors have been recalled.

Owner Reviews

accountCircle Tonya Heade on August 30, 2022
2021 Santa Fe rolled away while the driver was walking away from! Car!!
I parked my friends 2021 Hyundai Santa Fe and the vehicle started rolling backwards into a light pole. I had already put the car in park and close the door and was about 5 to 10 ft away from the car whenever I realize that it was rolling backwards. I tried to catch up and jump in but I was unsuccessful The car slammed into a light pool with my son and my friend inside. I filed a complaint with my Hyundai and my insurance company. My Hyundai had us take the car for diagnosis. They told us they were reimburse us for the rental after the diagnosis came back. The technician had already told us all the ways of not have rolled out of park before you even taking it back to be diagnosed. He even put a little show on where he moved the car a little bit and then stopped it and then open the door and the car shifted into the park. Then he even shifted the car from Park to reverse with the door open, showing that the car automatically goes back in the park on his own. He basically told us that we were liars before he even did the diagnosis on the car. And even if we were not lying, it was not going to show up in a diagnostics because it was a one and a thousand times problem My Hyundai refused to take responsibility because the car did not show up the code on diagnostics. The nsurance will not cover the claim either. Who to blame? Was it comprehensive or collision? They put collision on the insurance claim but technically nobody was driving the car so it would be a comprehensive? There was nobody in the driver's seat when the car hit the pole. That's my son and my friend screaming for me and scared to death. Thank goodness I didn't walk behind the car. Or that there was no pedestrians walking behind the car, or the car didn't roll into a restaurant, we're on oncoming traffic, or start rolling away before I close the door and caught me in the car. So many bad things could have happened You would think that my Hyundai would be wanting to research and fix the problem instead of ignoring it and waiting for bigger problems. Hyundai is no stranger to having recalls for roll away cars. I'm out of options. I have made a complaint with the attorney general's office. Have not received a response. What can I do? How can I get the news out there? How many people are going to have to die from these cars before they actually realize there is a problem? I rolled away with nobody in the driver's seat and my Hyundai is denying fault. What to do ???
accountCircle Lisa M Young on March 25, 2023
2017 Hyundai Santa Fe Sport. I would give it a zero if I could.
Ours lost acceleration on us going down a major highway at 70mph WITHOUT ANY warning and the engine seized up! If we would have been in the middle lane we wouldn’t have made it to the shoulder that’s how quickly it happened or if it would have happened just a little further down the highway, there were concrete barriers and no shoulder so we would have had nowhere to go, wouldn’t have had enough time to exit the vehicle and we would have been seriously injured/killed along with whoever was unfortunate enough to be behind us!! This is a serious/dangerous issue!! Service department is saying it is caused by leaking fuel injectors and them/Hyundai refuse to replace engine. We still owe $11k. $8900 quotes for new engine. Just had it towed to sit in yard until paid off and then to the scrapyard. I had to switch careers/take a paycut to be able to work from home and not have to worry about transportation until I can get it paid off. BEEN A NIGHTMARE!
accountCircle T.W on August 15, 2022
2014 Santa Fe with big bad issues
First newer car I’ve ever bought in my life and I’m 54! Owned it six months and firstly the check engine light came on showing issue with cam shaft positioning sensorin which neither are actually bad. However drove for 350 miles and the engine blew leaving my family stranded 350 miles from our home. There are no current recalls on this year even though the failures are EXACTLY the same as other recall years prior and after 2014!! I’m contacting Hyundai to see if they’re going to step up and do what’s right OR am I going to pay for a car for the next six years that I can’t afford to fix and drive. If they don’t step up there will be serious legal consequences for these fools!!
accountCircle Gale on April 28, 2022
My 2017 Sante Fe.
At 83, 000 caytalic converter replaced. At 84,000 about one month after oil change the oil light came on, thought maybe I need a top off. To my shock, they reported my car had only one quart of oil, mysteriously I loss 4 quarts of oil, yet I has never seen any leaking. Too car to dealership after to engine pressure checks they determined engine has to be replaced. The dealership at did not claim it would be covered under warranty. They requested I provide a history of all oil changes since purchased to help them determine if it will be replaced under warranty, thank goodness I was informed engine will be replaced .
accountCircle Brenda Colburn on March 25, 2023
Hyundai is a joke
Motor blew in my 2016 Hyundai Santa Fe with no warning. Left us on the side of road about 12 hours from our home in Alabama. We were on the way to visit our daughter in Virginia. Our car was towed to body shop and he said engine was blown. Mechanic said these vehicles have bad motors. I have tried everything I know to get Hyundai corporation to fix my car, but to no avail. My car has been at a Hyundai dealership in Virginia for 6 months. Does anyone have any answers to help me get Hyundai to do what’s right concerning my vehicle.
accountCircle Gabriella Doyle on December 29, 2022
2018 Hyundai Santa Fe 3.3L Engine Failure
My 2018 Hyundai Santa Fe with 70K has been waiting for months to get a new engine installed. Was quoted 19.1k to replace short block which is being repaired out of warranty. There are so many engines in front of mine they said could take 6 months. In the meantime I'm supposed to pay for a rental. Hyundai and Kia are having serious engine problems right now. Please visit Hyundai/Kia engine failure on Facebook before buying one.
accountCircle Laura on July 30, 2021
Lots Of Issues And Recalls With The Hyundai Santa Fe
Every possible recall that could happen, happened. It has left me on the side of the road on countless occasions. The engine blew (recall) went into low power mode (recall) alternator (600$!!) was very expensive to fix. In the three years I’ve owned it I’ve put all new breaks (a single caliper is 200$) and it’s just eating breaks. I hope I can get a decent enough trade in before the transmission blows.
accountCircle Terry M on July 27, 2021
Nothing But Trips To The Dealership
I would not recommend this vehicle. My vehicle had a recall for the Knock Sensor Detection software in May 2019. In December 2020 the engine needed to be replaced. It was a month at the dealers waiting for a warranty repair. The long box was replaced, unfortunately, the service techs forgot to tighten all the coolant clamps which caused leakage and another trip to the dealer.
accountCircle Karm manhas on November 12, 2022
Engine failure low km 70 000
Our Santa- fe with no notice got a engine light and 2 minutes later, we were on a highway in rual winter canada with my children and the engine sounds like something is banging around in their now several friends say it's seized. Waiting for a diagnostic from the shop. NEVER buy a Hyundai or the like- there should be a class action lawsuit
accountCircle Nicole J on July 25, 2021
Rear Differential Issues
After having the car for a little under 2 years, I have put almost 5 grand into it. Anything from small wear and tear parts and tires, to larger issues involving my rear differential. It also does not shift gears very smoothly and the transmission does not seem to be the best.
accountCircle Samantha Korenek on September 6, 2021
Mulitple Engine Issues In The Hyundai Santa Fe
I bought the SUV with about 5k miles on it. First, it started out with an AC blower motor broken 24k miles, then the child locks on both rear doors broke one made it so you couldn’t even open the door 26k miles. At about 35 k the major issues begin. All are engine problems.
accountCircle Bridget on March 9, 2023
2011 Hyundai Santa fe limited
Mine loves to randomly shut off. It's even acted as if it was full throttle stuck wide open in park! It's always in and out of garage for issues with motor. Taken it to several garages with no answers as to why.. I baby it! Oil changes on a regular.
accountCircle Jacklyn S on August 10, 2021
Many Recalls And Feature Failures With The Hyundai Santa Fe
So many recalls, not comfortable, all the features do not work properly. It does not work with iPod. So many blind spots in the car. The tires were not good. The windshield wiper does not work well. Not easy to find out the temp in the cabin, etc.
accountCircle Dana R on October 31, 2021
Minor Problems That Can Led To Major Ones
I feel like my car is acting slower than usual. It usually takes a while for it to accelerate and this brings me trouble while driving on the highway. I feel like it also makes a loud humming sound. It gets louder whenever I turn on the A/C.
accountCircle Poor on September 15, 2021
Transmission Issues Started At 10k Miles
10,000 miles. The transmission is jumpy, especially at start-up and for a few miles. It has a turbocharged engine and at 1500 rpm it sounds like a diesel. Vibration problems. It has been to 4 dealerships and they don't know what it is.
accountCircle Donna on February 14, 2022
Transmission Issues With The Hyundai Santa Fe Is Dangerous
The transmission was replaced with a cost to us of $700 for labor, and now our engine needs to be replaced. Seized upon the hwy. I’m really concerned about the safety of this vehicle. These are two major parts in just 4 years.
accountCircle Alexis J on February 5, 2022
Electrical Problems With The Hyundai Sante Fe Out Of Nowhere
Electric problem throughout the vehicle that the dealership can't fix. The dome light doesn't work, door locks will not stay locked, and the car alarm goes off randomly so I had to remove my horn from the fuse box.
accountCircle Teresa K on September 28, 2021
There Are Many Electrical Issues
It is not reliable the a/c only works if you are moving. It has loads of storage. The seat belts get stuck. The electric door locks do not work. The glove box broke its made from plastic which eventually breaks.
accountCircle Stephanie C on November 13, 2021
Nothing But Problems With the Hyundai Sante Fe
We have had nothing but problems with it. We've had to put $2000 into the front end and it still gives us problems. The spare tire didn't even have air in it. Pretty sure the transmission is slipping.
accountCircle Suzanna J on September 11, 2021
Engine Failure Twice With The Hyundai Santa Fe
The car was less than 2 yrs old and the engine had a complete failure, the warranty provided a complete engine replacement. Never have I had a car that barely had 10,000 miles and it literally died.
accountCircle Jessica Broadbent on November 16, 2021
Issues Started At 32k Miles
In shop 9 times from 32k miles to 115k all the same issue. The fuel injection system goes out, now it’s gone out and they can’t tell me and I’ve dumped 4,500 cash into it and still nothing.
accountCircle Kevin on August 24, 2021
Too Many Issues With The Hyundai Santa Fe
I've bought this used and have owned it for about a year and have already sunk close to $5000 in repairs already. Two alternators, AWD issues, oil pressure sensor, front suspension issues.
accountCircle Brian on February 25, 2022
Transmission Issues Are Dangerous
Transmission shifts are so long to fully engage I can see why people are having problems. - the engine is always at the lowest RPM thanks to the trans that the 2.4 has no power
accountCircle Brad on January 18, 2022
Possible Engine Issue Is 10k Mile
Drives sloppy after 1000miles. Climate control is horrible and the passenger seat is not adjustable. The engine is very noisy after the initial oil change from the dealer.
accountCircle Clee P on November 15, 2021
Horrible Problems With The Hyundai Santa Fe
Nonstop problems. Replaced front control arms multiple times, starter, all bearing 4 times, shocks, transmission is making bad noises. Only had the vehicle for 3 years.
accountCircle Unhappy on December 2, 2021
Oil Consumption And Engine Issues
The engine went into limp mode at 42k miles (1st sign I should have gotten rid of it), now at 68k, oil is disappearing at 1qt for every 1000 miles driven.
accountCircle Lauren R on August 13, 2021
Engine Failure With The Hyundai Santa Fe
It was fine for a year and then all of a sudden it started having problems. It kept breaking down and the air conditioner stopped working.
accountCircle Vic on July 5, 2022
Year of model
Everyone is complaining yet on only one person on here stated the year of the car or what certain type of engine they have.
accountCircle Marissa Avigne on September 13, 2021
Our Hyundai Santa Fe Has Major Issues
We are experiencing tons of issues, from a failed catalytic converter to significant oil burning in the engine.
avatar Josh Barrett
After 13+ years of hustling in the exciting world of car sales, Josh Barrett took off to travel the world with his dog Teemo. He's since been an automotive journalist and editor for Vehicle History as an original member of the content team. His works can also be found on automotive sites AutoChimps and CashCarBuyers, including in-depth transmission troubleshooting guides and car-care advice.
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