2016 Hyundai Tucson Problems Include Fire Hazard, Jammed Doors, and Delayed Acceleration

Gilbert Smith
May 2, 2022

The 2016 Hyundai Tucson has a few more complaints on file than you might expect of a Hyundai. It’s hardly a lemon, however, boasting a five-star National Highway Traffic Safety Administration safety rating and similar numbers from the Insurance Institute for Highway Safety. But you’ll make fewer visits to the auto repair shop in a 2015 model.

2016 Hyundai Tucson - Photo by Hyundai

Key Points

  • The 2016 Hyundai Tucson has five recalls and 1,072 complaints on file with the National Highway Traffic Safety Administration (NHTSA), which isn’t bad, but it’s a lot more than you’ll find in the 2015 and 2017 models.
  • An urgent fire hazard notice was issued for a 2016 recall related to corroded wiring in the ABS control unit.
  • A variety of structural issues have been reported, with jammed doors being the most concerning.
  • Software hiccups may result in delayed acceleration when starting the car up.
  • The 2016 Tucson isn’t the worst SUV in its class, but it is the worst mid-2010s Tucson, based on recall and complaint numbers.

Fire Hazard in the ABS System Resulted in a Major Recall for the 2016 Hyundai Tucson

There is currently an urgent warning in effect for the 2016 Hyundai Tucson, due to a significant fire risk when the car is parked. This is linked to a 2020 recall for over a half-million Tucsons from the 2016-2021 model years.

The problem had to do with the anti-lock brake system. In affected vehicles, the hydraulic electronic control unit for the ABS is prone to internal corrosion, which could lead to an electrical short that could spark an engine fire. The fix involves a software update.

A handful of complaints have been registered since the recall was issued. In early-2022, a driver reported black smoke coming from under the hood while going uphill. A complaint from another driver that same year states that flames were shooting out from under the hood.

These later complaints aren’t common, but they do seem to pop up every couple of months, meaning the recall does not seem to be complete.

2016 Hyundai Tucson - Photo by Hyundai

Jammed Doors Lead a Host of Structural Issues for the 2016 Model Year

The NHTSA currently has 175 complaints on file for structural issues, with one of the big problems being a rear passenger door that gets stuck and won’t open from the inside or the outside. This could pose a safety threat in an accident should passengers be unable to escape the car.

There have been no recalls or investigations for the problem, but there is a recall for 81,000 units with hood latches that are prone to disengage at random, opening the hood and blocking the driver’s view of the road.

Other issues involve windows getting stuck in place, panels needing to be replaced, and in at least one instance, a driver reports all four doors on the vehicle getting stuck shut.

Hyundai sold nearly 90,000 Tucsons in 2016, so having just 175 structural complaints on file isn’t a bad a rate of incidence. But it’s frequent enough that if you encounter a Tucson with a rear door that won’t open, you shouldn’t be too surprised.

2016 Hyundai Tucson - Photo by Hyundai

2016 Hyundai Tucson’s Software Hiccups May Result in Delayed Acceleration

Approximately 41,000 Tucsons were recalled in 2016 for inability to accelerate from a stop. All of the recalled units were 2016 models equipped with seven-speed EcoShift dual-clutch transmissions. This makes up close to half of all 2016 Tucsons.

According to the recall, certain driving conditions and high temperatures may cause the vehicle to not move if the accelerator pedal is pressed and released repeatedly. The issue stems from software issues and may see drivers pressing the accelerator for a few seconds before the vehicle begins moving.

This can pose a safety threat, as you may be pressing the gas only to get no acceleration, so you press it a little harder, and all of a sudden, you’re peeling out of the driveway. In short, the issue makes your vehicle unpredictable.

The most recent complaint registered for this problem was reported in 2020, four years after the recall was issued. So, the problem wasn’t entirely eradicated with the recall, but the incidence rate has gone down considerably, with no new reports for the last couple of years.

2016 Hyundai Tucson - Photo by Hyundai

You Could Do Worse Than a 2016 Hyundai Tucson, but There are Better Options on the Market

With over a thousand complaints and five recalls, the 2016 Hyundai Tucson certainly has its share of problems. While most of these issues have already been handled by recalls, an urgent warning over a fire hazard is worrying, and stuck doors are pretty common.

You could do a lot worse than a 2016 Tucson, but the 2015 Tucson has just one recall and 108 complaints on file, and Kelley Blue Book pricing puts it at $3,000 to $4,000 cheaper than the 2016 model.

The 2016 Hyundai Tucson isn’t a bad car, it’s just not the best option available if you’re looking for a used mid-2010s model of the vehicle. A 2014, 2015, or 2017 Tucson is going to give you a lot less trouble.

Photos: Hyundai

Frequently Asked Questions

By Stephanie Stephan | May 2, 2022

Do Hyundai Tucsons Have Engine Problems?

Engine failure is the second and third largest problem of the Hyundai Tucson. 2012 and 2014 models are plagued by knocking and ticking and 100,000 2017 Tucsons were recalled for faulty rod bearings in the 2.4L V6 engine. Engine failure is common at 100,000 miles on average.

Do Hyundai Tucsons Have Transmission Problems?

The transmission of the Hyundai Tucson hesitates, loses power, and "bucks" when accelerating from a stop. The seven-speed dual-clutch was recalled in the 2016 model. 202 NHTSA complaints for this powertrain exist.

Owner Reviews

accountCircle Tarek ELgendy on August 29, 2022
Lemon Car with Potential Transmission and Engine Failure in Less than 5 Years
Owner : Tarek Elgendy Address : 33 Empress Ave NorthYork M2N 6Y7 Car: 2016 Hyundai Tuscan 1.6 T 4D4 Vin : KM8J3CA24GU234007 COLOR : RED TRIM: LIMITED I bought the Hyundai Tuscan SUV back in 26 October 2016, it was the first car I bought and was simply manipulated by the dealer sales rep. He getting convinced that Hyundai Tuscan 2016 SUV offer included extended warranty bumper to bumper for 10 years or 160,000 km that made me exclude all compared cars like Toyota CRV who didn’t have extended warranty at the time. The dealership sold me more than 8 K of unnecessary options that I didn’t used such as rust protection tire warranty, theft security etc and excluded mentioning the extending warranty on the discussions that I had already taken into consideration that it was included ( so why I would pay 8 K extra cad on the car in things I don’t really understand and leave the most important option that is the extended warranty) In less than 1 month of driving the car exactly on 25-Nov-2016 (black Friday) the car made a very high error alarm on the dash with error code that didn’t stop except when I pulled over on the highway and shut down the car for more than 15 min then it showed the mal function indicator lamp with high heat coming from the paddle direction and transmission part This indicator kept showing till I took it to the dealership where they said it was perfectly well and nothing wrong with the car After that incident I start feeling some hesitation and slowing down while trying to accelerate from a stop and as usual when going to the dealership – they deny any issue In Jan 2017 I got a recall letter for the transmission issue and send it to the dealership, and they mentioned recall has been done and the car is perfectly well I started experiencing the same transmission issue multiple times after the recall fix and every time I complain to the dealership, they deny any problem I even escalated the issue to camvap but what happened was really frustrating and not fair camvap spent really long investigation time with a very lengthy process that exceeded 6 months and they did not use any third party to check the car (only approved Hyundai dealership results that was believed as a fact) so as a result of making Hyndai the only source of the car status, it was obvious that the results will deny any issues and at the end CAMVAP gave me the offer to pay 10000 cad to return the car (finance) which was impossible to do at the time, they didn’t push for extended warranty or any other guarantee to insure transmission support, they even mentioned that I cannot sue Hyundai by signing with camvap it was a disaster experience that make you feel Hyundai and camvap both worked against me. I lived with the car till 2019 with very cautious usage and regular maintenance through the dealership and even changing tires and fixing lights through dealership The transmission issue was still happening with increased deterioration of performance, from mid 2019 to end of 2021 I almost rarely used the car during the pandemic that is why I started having long time between maintenance On 19 Jan 2022 I took it to the dealership to change oil and was surprised that they told me I have serious issue on the engine, and I am out of warranty I told them to double check the extended warranty to know that there is no extended warranty on the SUV and there is no extended warranty on the transmission recall (which is strange for recall issues all over the world) and no extended warranty on the engine I made all types of escalation through the dealership and even send to Hyundai Canada and all my complains was refused I took the car for checkup for the first time in my life to a third party service center to inform me that I do have serious engine and transmission issues, they also informed me that the automatic portable device that check engine error codes are not retrieving any error codes from the car by mean someone on the dealership has disconnected the electronic diagnostic device on the car It is clear to me now that the dealership has simply manipulated the vehicle diagnostic electronics to avoid any errors on the engine and transmission during the warranty period and surprise me with the car status after the warranty has gone Now in less than 5 years of proper driving and maintenance and the last 2 years due to Covid rare usage, the car is falling apart with an engine knocking and about to fail and transmission hesitation and about to fail that will cost me a fortune to fix it
accountCircle John Zabriskie on June 12, 2022
2016 Tucson bought new. 150k miles Shifter will not come out of park, Car is basically useless. Other major issues as well.
In the beginning car was OK, but did not accelerate correctly. Found this model year is well known for that. Shifter is now frozen in park making the car useless. Will require a special flatbed due to the all wheel drive. ABS Control unit sounds like a major vacuum leak with the noise its making. Probably should not start vehicle at all as there are reports of fires being caused by this unit. There are now so many issues that it would be best to not use the vehicle again, at least I would not trust taking it very far should it get fixed.
accountCircle Teresa Lunsford on March 18, 2022
2016 Hyundai Tucson
I have had my car since 2016 no major problems in great shape but now all of a sudden my driver's door don't want to open at times an my right back passenger door want open from the inside or outside. This should be a manufacturing problem but there is no recalls because of this it could be very hazardous if u need to get out of the car in a hurry.
accountCircle Ruru T on March 7, 2022
Extended warranty is very important.
This vehicle comes with a great 100,000 mile warranty. Thank god for that as my engine blew out a year ago. . Beware the electrical function such as the headlights, tail lights and brake lights constantly go out. If you do not purchase the extended warranty you will be out of luck and having to spend out of pocket for repairs.
accountCircle Jessica C on September 8, 2021
My opinion on 2016 Hyundai Tucson all wheel drive.
The Bluetooth connection constantly is going on and off and requires you to press hands free each time while driving. Limited capabilities on touch screen. Absolutely no power in this car. Anytime I go to punch on the gas the rpms scream but the car will not take off until at least 5-8 seconds after the fact.
accountCircle Jerry B on December 23, 2021
Dual clutch transmission is the worst!
Hyundai dual clutch transmission is horrible in traffic. Car bucks and feels like it is going to stall. Cannot wait to get rid of it. Other features are fine, buttons not make up for duct transmission. Dealer cover the fact that car did not have regular transmission. Will not purchase another Hyundai.
accountCircle Mary B on August 26, 2021
Good gas mileage, bad doors.
Drives great, good gas mileage but actuators in the doors are failing and not under warranty. Cannot open back passenger door at all now. Have to try several pulls to open other doors. Left turn signal is jumpy, have to fiddle with it sometimes. Otherwise pretty good car, been reliable driving.
accountCircle Olivia M on January 12, 2022
Gas mileage is a huge highlight and probably the most major.
It is a very comfortable vehicle. However, I have learned that the safety of the vehicle is not the best. There also so major malfunctions, such as the windows not operating properly and the passenger side backdoor becoming permanently locked so that no access to open or close it is there.
accountCircle Tammy S on February 27, 2022
Why I would not buy this car.
I wouldn't buy this car again, the left side passenger door is stuck shut and has been like that for almost a year. The transmission is already slipping and the tires are constantly losing air. While I'd Does drive good the air noise is very loud. I would not recommend buying this car.
accountCircle Heather F on September 9, 2021
Okay car with little consistent issues.
Out of the cars I've owned, this one has probably had the most issues. Doors that got stuck because of a known issue, though Hyundai said it wasn't. Two have had to be fixed. My brake light burns out every couple of months. It does have good pick up and go because its turbo.
accountCircle Michael H on October 4, 2021
Hyundai Tucson engine failure issue.
Vehicle recently had an engine failure. The car was running normally and the. Began to have a knocking noise. Took it to the shop and they said that the engine had failed. I had to wait for 2 months to have it fixed but it was covered completely. To be determined.
accountCircle Marie on July 13, 2023
Don't buy a Hyundai Tucson
I purchased my Tucson in 2020. In February 2022 I had to replace the transmission. Thank God I purchased an extended warranty. In June of 2022, I had to purchase another transmission. I am so disappointed and angry. I will never buy a Hyundai product ever again.
accountCircle Lisa Licciardi@gmail.com on September 29, 2023
Engine
I have a 2016 Hyundai Tucson that every time i go to pull out of my street onto a main highway, it. Stalls and scares the heck out off me. It only has 20,000 miles on it and has been doing this for as long as i has it. What’s the issue
accountCircle Lusdary on July 22, 2023
Ya preocupada
Hola recién compre la tucson 2016 y leyendo todo esto ya estoy preocupada espero en mi Amado Dios que a mi carro no le vaya a pasar nada de esto. No doy estrellas pues como les comente recién lo compre
accountCircle Curtis C on September 14, 2021
Not the flashiest vehicle but it'll do.
Overall reliable with no major mechanical problems with 70,000 miles. The only issues have been air intermittently not working properly and a brake light issue. Rides fairly comfortably.
accountCircle Rose L on August 19, 2021
Lack of confidence in the engine.
One downside of the car is that when accelerating from a stopped position the engine feels like it stutters. Additionally I have had problems with the locking mechanisms in the door.
accountCircle Jess L on August 9, 2021
Decent vehicle, has some issues.
The vehicle has serious wiring issues causing brake lights to not work properly. The gas mileage less than stellar. The vehicle hydroplanes often on barely wet roads.
accountCircle Ellen Nisely on December 21, 2021
Acceleration
Nothing but trouble with transmission dual clutch. Hyundai put in a new transmission but it also had some hesitation. Very frustrating to work with Hyundai Corp.
accountCircle Maggie L on February 12, 2022
Gas gauges, alignment, turbo, power, interior.
Frequent oil changes, even w synthetic due to it being turbo, gas gage does not show full mileage, frequent alignment issues, acceleration issues.
accountCircle Gigi R on July 18, 2021
Tucson: great compact SUV
At first I did have some technical issues with my tail lights always going out, but we replaced the sockets and have yet to have a problem since.
accountCircle Anette R on July 30, 2021
The blind side detectors often detect poles, can be a good and bad thing at times.
Back door stopped functioning, drivers side passenger door will not open, several lights need to be changed regularly.
accountCircle Shayne P on March 13, 2022
Great for the first year, slowly deteriorated.
Vehicle runs ok. Both back doors do not open. I have had more problems with this car than any other car I have had.
accountCircle Elizabeth L on June 24, 2021
It is unreliable and not safe.
Poorly made. Many issues occurring. Transmission, lights, air conditioning, doors not opening, tires.
accountCircle Care K on November 30, 2021
Transmission jumps when you try to accelerate
Be sure and test drive more than just a few miles to ensure you know what you're getting
avatar Gilbert Smith
Gilbert Smith is a New Mexico-based automotive journalist who enjoys writing about cars, trucks, and SUVs. He is a longtime contributor to Vehicle History and a member of the site's original content team when it launched.
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