2021 Chevrolet Express Review: Reliable Full Size Cargo Van With Average Running Costs As It Ages

Alex Showalter
Dec 15, 2023

The 2021 Chevrolet Express lasts around 200,000 miles, with some average wheel noise and fuel pump issues reported. At $31,250 to $38,500, it’s a decent value for a full size van if you need it to haul cargo or a lot of people.

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likeFilled The Good
The available V8 engines offer great power, it has a very high towing capacity and there’s a ton of space to build it out to be a camper.
dislikeFilled The Bad
The interior is extremely outdated, there’s no high-roof option for cargo and the seats are extremely basic.

Is the 2021 Chevrolet Express a Good Used Van?

  • Overall Rating 7/10 – 2021 is a good year for the Chevy Express since it offers a lot of cargo space, and reasonable ownership costs. Owner reviews praise the high towing capacity, huge cabin, and the low ownership costs as it ages.
  • Interior, Comfort & Cargo 6/10 – Interior materials are extremely utilitarian, the seats are reasonably comfortable, and cargo space is better than many competitors.
  • Reliability 8/10 – There are no major problems reported on the 2021 Express van. Models from 2013 have some known engine problems, while 20142022 are reliable.
  • Performance 7/10 – The engine choices in the Chevy Express are all strong enough to tow and haul cargo, but none of them are high-performance choices.
  • Safety 6/10 – The 2021 Express van only earns 3 out of 5 stars in government crash tests. It comes standard with a rearview camera, optional upgrades include forward collision alert.
  • Gas Mileage 7/10 – Fuel economy is okay for its size, at up to 20 MPG, offering 620 miles of range from the 31 gallon tank. Gas costs are average, at $320 per month.
  • Value 8/10 – The 2021 Chevrolet Express is cheaper than other large vans while still offering average depreciation rates as it ages, giving it a good overall value score.

What Do Critics Say About the Chevy Express?

  • Car and Driver says the 2021 Chevy Express is a simple but accommodating workhorse of a van, but the stereo system is an antique.
  • Edmunds rates the Chevy Express at 3.7/5, enjoying the high towing capacity but doesn’t like the relatively rough suspension at highway speeds.
  • Kelley Blue Book users give the Express a 4.2/5, praising the availability of spare parts if anything breaks, but owners don’t like the lack of safety features.

What Common Problems Does the 2021 Chevrolet Express Have?

Common problems found on the 2021 Chevy Express van include excessive wheel noise, windows not working, along with some fuel pump issues. Overall, these problems are similar to other full size vans on the market, leading to average repair costs as it ages.

Excessive wheel noise is the most widespread complaint from 2021 Express van owners, showing up at around 20,000 miles. If you haul or tow a lot with your van, it can cause wear to the wheel bearings, which will make a lot of noise. Replacing the wheel bearings costs around $400, depending on local labor rates.

Windows not working has also been reported by some Chevy Express owners at around 10,000 miles. The window regulator can come loose in the door and has to be reset. Most shops can fix the problem for under $100, since it’s just re-aligning the glass with the bracket that holds it.

Fuel pump issues show up on some 2021 Chevy Express models at around 55,000 miles as well. The fuel pump simply wears out, and has to be replaced. Changing out the fuel pump is not as difficult in the Express van as in other vehicles. Usually it will cost around $500 to $600.

There are two recalls on the 2021 Chevrolet Express, which is similar to other large vans from the same year. The most serious recall is for the positive battery cable, which can short out while parked, increasing the risk of a fire. Chevy will replace the battery cable on affected models for free.

How Long Will the 2021 Chevrolet Express Last?

A well-maintained 2021 Chevy Express can last around 200,000 miles, which is similar to other full size vans like the Ford Transit. Regular annual maintenance costs are also average for a large van, at $870 per year, according to data provided by Repair Pal.

As a used 2021 Chevrolet Express reaches 100,000 miles, and depending on the vehicle history report, owners should be prepared to replace the window switch for $125, EGR valve temperature sensor costing $550, along with the steering rack which costs around $850.

How Is the Technology?

The standard entertainment technology is extremely basic, and only features a simple two-speaker stereo system. Optional upgrades include a more powerful stereo system along with a screen.

Standard safety technology includes a rearview camera and OnStar communications.

Optional driver assistance features include blind spot monitoring.

Is the 2021 Chevrolet Express a Good Value?

Yes, the 2021 Chevrolet Express is a good value if you’re in the market for a full size van built to carry a lot of people or cargo. The blue book fair purchase price ranges from $31,250 to $38,500, making it less than a Mercedes Sprinter or Ram ProMaster. When new, the price range was $34,295 to $39,695. Depreciation is similar to other vans, losing about 10% of its current value per year.

What are the Different Models of the Chevy Express?

There are two main models of the 2021 Chevy Express van offered, from the entry-level LS to the more well-equipped LT. It comes as either a passenger or cargo van. All models come standard with rear-wheel drive.

LS is the entry-level model with:

  • 16-inch steel wheels for durability.
  • Equipped with power windows and locks for convenience.
  • Vinyl upholstery, easy to clean and maintain.
  • Swing-out passenger side door with a 60/40 split design.
  • Advanced technology includes a rearview camera and GM’s OnStar communications.
  • Basic audio setup with a two-speaker system and auxiliary jack.
  • Air conditioning in both front and rear for passenger comfort.
  • Optional: Tilting steering wheel and cruise control available with the 3500 or 3500 Extended models.

LT is the flagship model, which has:

  • Front and rear chrome bumpers for enhanced aesthetics.
  • Remote keyless entry.
  • Full-floor carpeting for a more refined interior feel.
  • Lane departure warning system for increased safety.
  • Forward collision warning to alert drivers of potential front collisions.
  • Tilting steering wheel for ergonomic driving.
  • Upgraded rear air conditioning.
  • Optional heavy-duty trailer package for enhanced towing capabilities.
  • Upgradeable audio system for a better listening experience.
  • Blind-spot monitoring to alert drivers of vehicles in blind spots.
  • Optional heavy-duty locking rear differential for improved traction in challenging conditions.
  • Sliding passenger-side rear door available as an alternative to swing-out.
  • Power-adjustable front seats and mirrors for added comfort and convenience.

What Engines Come In the Chevy Express?

  • The 2021 Chevrolet Express offers a selection of robust engines, each tailored to deliver specific performance and towing capabilities. The standard engine is a 4.3L V6, producing 276 horsepower and 298 lb.-ft of torque, paired with an eight-speed automatic transmission. This configuration offers balanced performance for everyday use and can handle most light to medium-duty tasks efficiently.
  • For those requiring more power, the Express also offers a 6.0L V8 engine, which delivers 341 horsepower and 373 lb.-ft of torque. This engine comes with a six-speed automatic transmission. The stronger engine provides an enhanced towing capacity, making it better for heavier commercial applications or demanding towing needs.
  • Additionally, there’s an available 2.8L Duramax turbo-diesel 4-cylinder engine, producing 181 horsepower and a notable 369 lb.-ft of torque. This diesel option, coupled with an eight-speed automatic transmission, is particularly known for its torque-rich performance and efficiency, offering substantial towing capacity and fuel economy benefits, especially for those who prioritize long-haul efficiency and towing heavy loads.

What Colors Does the Chevy Express Come In?

How Comfortable Is the Chevy Express?

The 2021 Chevrolet Express is designed with a focus on comfort for the express passenger van merging practical utility with a pleasant driving and passenger experience. Inside the cabin, the vehicle boasts a high-end vinyl-wrapped interior, which not only adds to the aesthetic appeal but also provides durability and ease of maintenance. This choice of material is particularly beneficial for those who use the Express for work purposes, as it can withstand the rigors of daily use while still maintaining a comfortable environment. The driver’s seat is power-adjustable, allowing for optimal positioning and ergonomics. This is especially important for drivers who spend extended periods in the vehicle, as it helps reduce fatigue and enhances overall driving comfort.

In addition to the seating, the 2021 Express includes features that contribute to a more enjoyable driving experience. Air conditioning is standard, providing a comfortable temperature regardless of the weather conditions outside. The vehicle also features keyless entry, simplifying access and adding a level of convenience often found in more passenger-oriented vehicles. A rear-view camera enhances safety and ease of maneuvering, particularly in tight spaces or when reversing. For those using the vehicle for business, the factory-installed cargo protection system helps keep goods secure and reduces noise from the cargo area, contributing to a quieter and more peaceful cabin environment. Overall, the 2021 Chevrolet Express combines practicality with a range of features that enhance comfort, making it a versatile choice for both commercial and personal use.

How Much Storage Space Does the Chevy Express Have?

The 2021 Chevrolet Express 2500 Cargo is a versatile and spacious vehicle, ideally suited for a wide range of storage and transportation needs. It offers a substantial cargo area, with 239.4 cubic feet of space when all seats are in place. The cargo area has a length of 154.7 inches from floor to console and 126.75 inches behind the first row. This makes it well-suited for carrying large items such as furniture, equipment, or numerous boxes. Whether for moving, deliveries, or as a mobile workshop, its capacity to handle a maximum payload of 5,261 lbs. and tow up to 8,600 lbs. adds to its robust utility. This makes the Express an ideal choice for businesses that require substantial carrying capacity, as well as for individuals needing ample space for large-scale personal projects or moves.

Beyond its considerable cargo space, the 2021 Chevrolet Express also focuses on practicality and comfort within its interior design. The cabin features a high-end vinyl-wrapped interior that provides a comfortable ride while keeping cargo secure. For smaller items and personal belongings, the vehicle has an overhead storage system and multiple compartments, adding to its organizational capabilities. The rear seat’s ability to fold down offers additional cargo space, further enhancing its versatility. The inclusion of amenities like a power-adjustable driver’s seat, air conditioning, and a factory-installed cargo protection system makes long drives more comfortable.

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What Are the Differences Between Years?

The first generation of the Chevrolet Express was launched in 1996, and is still in production, making it one of the oldest vans on the market.

2015: 1500 series of the van was discontinued, leaving only 2500 and 3500 series versions.

2016: Airbags are now standard on all models, Chevy MyLink stereo system is now optional.

2017: Four cylinder diesel engine replaced the old V8 diesel, CNG no longer offered.

2018: 4.3L V6 replaces the older 4.8L V8, OnStar and rearview camera are now standard.

2019: More standard safety technology features added.

2020: All-new eight-speed automatic transmission on diesel engine models.

2021: New 6.0L V8 was launched to replace the older 6.6L V8, navigation system discontinued.

How Does the Chevy Express Compare to the Competition?

The 2021 Chevrolet Express is a decent van if you’re in the market for something that can carry a lot of passengers or cargo, although it’s not a comfortable daily driver.

The Ford Transit is another full size van, which costs about $3,500 more. Standard technology is better in the Ford Transit, while the Chevy Express offers a higher towing capacity since it has a V8 engine. We recommend the Ford Transit, although both are very similar choices worth testing to see which you prefer.

The GMC Savana is a popular large van as well, which can be found in the same price range. Both the Chevy Express and GMC Savana are built on the same platform, but the GMC Savana has more technology features. We recommend the Chevy Express since it’s a more affordable option, and essentially the same van.

Do Owners Recommend the Chevy Express?

avatar Alex Showalter
Alex is an automotive enthusiast with over 15 years of experience in the used car market. He brings a wealth of knowledge to Vehicle History as our Staff Writer and has written hundreds of used car reviews helping buyers make informed purchasing decisions. He is a member of the Automotive Press Association, and keeps up-to-date on the latest changes in the industry. Over the years, he has driven hundreds of cars, working on many of them. His mechanical experience evolved from modifying off-road trucks as a teen to focusing on automotive electrical systems as he got older. He now specializes in reviewing used cars as an automotive journalist. Some of his favorite brands are Toyota and BMW. The Toyota Land Cruiser is one of his favorite vehicles of all time since they’re built to last forever and can go anywhere. One of his current cars is a Lexus LX570, built on the same platform as the 200-series Land Cruiser, but it’s a better value in the used market.